ModuleWorks的5-Axis和同步技術被廣泛用于流行的CAM系統中丨工業4.0推薦產品
ModuleWorks目前在5-Axis同步技術處于領先地位,所提供的5-Axis和同步技術被廣泛用于流行的CAM系統中。
ModuleWorks為希望將5-Axis加工集成到他們自己CAM軟件產品的公司提供了完整的解決方案。我們的解決方案包括一個在一定范圍有效且靈活的刀具軌跡集成方案,模擬器和后處理工具。
典型的應用包括航空機翼部件,汽車港口加工,葉輪,渦輪葉片,刀具和削減/取消飛邊。5-Axis通常被認為用作金屬的切割,除此還可用于木材,石料及塑料的切割。
5-Axis Machining的許多加工模塊,如5軸航空銑模塊等被Cimatron,gibbscam,visicam等眾多CAM軟件開發廠商所選用。優化智能業務解決方案,幫助企業領跑工業4.0。
ModuleWorks is at the forefront of 5-Axis simultaneous technology, providing the 5-Axis and simulation technology that powers many of the popular CAM systems available today.
ModuleWorks offers a complete solution for companies wishing to integrate 5-Axis machining with their CAM software products. Our solutions include a powerful and flexible range of toolpath generation strategies, simulation and postprocessing tools.
Typical applications include aerospace wing components, automotive port machining, impellers, turbine blades, cutting tools and trimming / de-flashing. Usually considered the domain of metal cutting, 5-Axis machining is also used with wood, stone and plastics.
開發環境
C++,支持目前所有版本的Microsoft C++。作為一個32或64位Windows DLL庫的一系列C++類的API可以很方便的與應用程序進行結合。
加工方案
被廣泛的5軸加工方案所證明,包括:
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SWARF加工允許工具的一側在正確的角度內傾斜到機器的側壁上。
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5-axis輪廓切割提供了簡單的局部修剪并消除塑料部件的飛邊。
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流線切割產生的刀具軌跡遵循組件的自然形狀;特別對于刀刃類型組件有用。
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多表面處理加工工具通過保持正常的表面(或指定的超前和滯后),以提供完整的控制和光滑的表面光潔度。
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3-5 Axis轉換允許將3D刀具軌跡轉換為完整的5-Axis等值以保證最佳的接觸點和可用的短刀片切割。
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多方式的粗加工技術通過使用消減Z或XY平面的增量來選擇修剪的邊界。
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應用的具體方案包括:葉輪,葉片輪和缸頂打磨。
靈活性和可控性
每一個5-Axis方案提供成熟的可選方法/連桿控制,工具軸控制和免碰撞。
連桿的移動通道使用槽進行完全保護,并且根據連桿的移動距離使用不同方案。為了使連桿平穩的連結工件,進給量可以根據連桿的移動進行調整。ModuleWorks為完全控制刀具軌跡提供了控制選項/標記傾斜角度和側面。
避免碰撞
防碰撞可為工具,刀柄提供一定范圍的可選方案。
ModuleWorks 5-Axis加工提供了所有5-Axis加工工具,包括Table/Table, Table/Head和Head/Head加工門架及最新的Mill/Turn加工中心距。一個成熟的后處理核心包括可以支持所有加工類型的配置,并可以兼容現有的后處理方法和應用。
技術特點
我們先進的5軸內核包含CollLib,MultiXPost和MachSim。它提供了一個完整的5軸碰撞檢查和避免,通用后處理器內核和機器仿真解決方案。
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精密的防碰撞內核CollLib,使用半解析法進行碰撞檢查和避免碰撞的計算。
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先進的后處理內核MultiXPost ,支持80種以上不同型號的機床。
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效果逼真的模擬內核MachSim,提供了照片般逼真的模擬效果,全方位的組件放置,旋轉,調整等等。
實例加工方案:模具加工,汽缸加工,切削工具,木材銑削,塑料件加工,葉輪加工等。
加工方案示例:
上排:葉輪加工,模具加工,渦輪葉片整理
下排:渦輪葉片,偏心軸加工,氣缸螺旋切割
Machining strategies
Machining strategiesA wide range of proven 5-Axis machining strategies are provided, including:
- SWARF machining allows the side of the tool to be tilted over to machine the side wall at the correct angle
- 5-axis contour cutting provides easy part trimming and de-flashing of plastic components
- Flowline cutting produces a toolpath that follows the natural shape of the component; particularly useful with blade type components
- Multi-surface finish machining keeps the tool normal to the surface (or with specified lead and lag) to provide full control and smooth surface finish
- 3-5 Axis conversion allows 3D toolpaths to be converted to full 5-Axis equivalents thereby maintaining the optimum contact point and allowing shorter series cutters to be used
- Multi-pass roughing techniques using multiple cut increments in the Z or XY planes with the option to trim to boundary
- Application specific strategies including impellers, blisks and cylinder head ports
Flexibility and Control
Each 5-Axis strategy provides sophisticated options for approach / link control, tool axis control and collision avoidance.
Link and approach moves are fully gouge protected and different strategies may be used depending on the distance of the link move. The feedrate may also be varied on the link moves to allow for a smooth approach onto the part. ModuleWorks also provides options for control over lead/tag and side tilt angles to give complete control over the final toolpath
Collision Avoidance
Collision Avoidance is supported for both the tool and holder and a range of alternatives offered to avoid collision.
ModuleWorks 5-Axis machining support all 5-Axis machine tools including both Table/Table, Table/Head and Head/Head gantry machines and the latest Mill/Turn machining centres. A sophisticated post processor kernel is included which can be configured to support all types of machines and can be incorporated with a vendors existing postprocessor methods and applications